2005-15 Toyota Tacoma Prerunner 4WD 2” Expedition Series Long Travel Kit
From their acclaimed Long Travel Series, Total Chaos presents an upgraded and redesigned 2# Expedition Series featuring :
A redesigned lower control arm serving as an evolution of the Race Series LCA's with select features to improve component strength, function and vehicle handling.
A newly integrated steering stop tab retains the factory turning angle with no modification necessary to the OEM ball joint cradles.
Billet CNC machined uniball cup ends extend into the arm providing more turning clearance and increased strength.
Upper and lower ball joints are replaced with 1" uniballs for maximum wheel travel. TOTAL CHAOS 1" I.D. uniballs feature a heat treated stainless steel ball & race for superior corrosion resistance and component strength. A military grade PTFE woven fabric liner surrounds the uniball which helps prevent noise and debris buildup.
Extended 4130 chromoly upper and lower control arms increase track width 2" per side and bolt to factory control arm mounting locations yielding 11.5" of travel.
Upper and lower control arms utilize urethane bushings and steel inner sleeves which greatly reduce bushing deflection compared to stock rubber bushings.
Adjustable limit strap clevises are included to properly limit suspension droop wheel travel and allow necessary adjustments during the life of the limit strap.
Kit includes DOT approved stainless steel braided brake lines, TC custom 17-4 stainless hi-misalignment spacers and all necessary Grade 8 mounting hardware.
Custom TC sway bar designed for use with 2" kit has a lighter rate than stock and does not compromise wheel travel or articulation (sold separately and not included with the kit).
100% made in U.S.A. with a three stage powder coat process includes a durable clear coat to provide a long lasting finish.
Extended Travel coilovers WILL NOT WORK. Kit requires the following shocks:
BRAND COILOVER PART# BYPASS PART# FOX 880-06-953 982-02-954 KING KNG-TC 5119-03 TC1119-34
OPTIONAL HEIM PIVOT UPGRADE (Choose option above.)
- Heim upper control arms are fully adjustable to allow maximum tuning of caster and camber.
- Shipped preset to O.E. location.
- Lower control arms utilize urethane bushings and steel inner sleeves which greatly reduce bushing deflection compared to stock rubber bushings.
The Total Chaos +2" EXPEDITION LONG TRAVEL SUSPENSION (TC-86222T-E & TC-86222T-E-H) are compatible with:
- 2005-2015 Toyota Tacoma Prerunner 4WD
4130 Tubular Upper Control Arms
Heim Joints & Spacers
4130 Boxed Lower Control Arms with Dual Shock Tabs
1" ID Stainless Steel Uniballs
Heat-treated 17-4 Stainless Steel Hi-Misalignment Spacers
Polyurethane Bushing Pivots with Inner Sleeves
Tapered Spindle Adapters
Grade 8 Mounting Hardware
Zinc Plated End Washers
4130 Tie-Rod Extensions
Limit Straps with Adjustable Clevis and Weld-on Mounts
DOT-Approved Stainless Steel Extended Brake Lines
Weld-on Bump Stop Spacers
Secondary shock mounts: YES
KDSS Compatible: NO
Bushing Kit Part Number: 69700-R (WITH OPTIONAL HEIM PIVOT UPGRADE 69770-R)
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